Intelligent Logistics Racking Solutions for Global Supply Chains

Foshan FlexiRack manufactures high-performance, heavy-duty industrial storage racks. Engineered with dynamic load capabilities and seismic safety standards for high-efficiency fulfillment hubs.

32,000 m²
Production Facility
12 Years
Industry Expertise
$18M
Annual Export Sales
850+
Supply Chain Partners
Manufacturing Excellence

Foshan FlexiRack Intelligent Logistics Equipment Co., Ltd.

Founded in 2014, Foshan FlexiRack Intelligent Logistics Equipment Co., Ltd. operates a state-of-the-art manufacturing facility spanning 32,000 m². Backed by 12 years of industry experience and 8 years of dedicated export experience, the company achieves an annual export revenue of $18 million.

Quality is paramount, backed by ISO9001 and CE certifications, utilizing rigorous ultrasonic flaw detection and dynamic load testing conducted by a dedicated QA team of 35 specialists. Operating as an OEM/ODM export manufacturer, our primary markets cover North America, Europe, and Southeast Asia. We maintain strong ties with over 850 supply chain partners, primarily serving third-party logistics (3PL) providers, industrial distribution centers, and e-commerce fulfillment hubs.

Foshan FlexiRack state-of-the-art 32,000 square meters manufacturing facility
Our Footprint

Engineered to Support Global Logistics Operations

Key performance indices showing our production capacity, engineering power, and global market reach.

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32,000
m² Modern Factory

Equipped with high-precision rolling, blanking, punching, and automated surface treatment lines.

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45
R&D Engineers

Dedicated team for custom engineering, seismic simulations, static loading stress calculations, and ASRS compatibility.

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35
QA Specialists

Ensuring ISO9001 and CE compliance with automated ultrasonic inspection and structural stress dynamic load testing.

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120
New Storage Solutions Annually

Innovative structural solutions custom designed for high-density space efficiency, gravity feed optimization, and cold chain environments.

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850+
Supply Chain Partners

Trusted by 3PL providers, dynamic distribution systems, and global e-commerce supply chains across North America, Europe, and Asia.

Target Solutions

Designed for Diverse Industrial Environments

Our industrial storage configurations are built to withstand high demands in critical logistical hubs.

Third-Party Logistics (3PL)

Highly adaptable racking layouts configured for high turnover frequency, diverse pallet sizing, and maximum vertical height exploitation.

  • ✔️ High flexibility configuration
  • ✔️ Multi-SKU selective access
  • ✔️ Rapid relocation adaptability

E-Commerce Fulfillment

Designed to streamline rapid box picking, robotic sorting channels, multi-tier mezzanine floor support, and heavy flow throughput.

  • ✔️ Integration with picking conveyors
  • ✔️ High density gravity flow systems
  • ✔️ Automated ASRS integration compatibility

Industrial Warehouses

Heavy structural systems specifically calculated for heavy load carrying capacity, raw materials handling, and raw mechanical parts storage.

  • ✔️ High load limits up to 4000kg/level
  • ✔️ Certified dynamic shock resistance
  • ✔️ Anti-corrosion protective coatings
Manufacturing Flow

End-to-End Precision Production

Our industrial production flow integrates computer-controlled machinery with strict inspections to ensure load safety.

Step 01

Blanking

Precision cutting of structural steel sheets to correct dimensions. High-accuracy slitting and shearing systems set the initial base quality for every structural component.

Step 02

Punching

Automatic punching presses cut precise connection patterns into upright profiles. Constant hole pitch values are verified for simple onsite installation and structural rigidity.

Step 03

Rolling

Continuous cold roll forming systems press complex cross-sections into the steel. This cold deformation technique ensures high stiffness while keeping the load bearing profiles thin and light.

Step 04

Welding

Robotic welding stations alongside manual welders assemble beams and connectors. Our certified welding process guarantees deep weld pool penetration and zero structural voids.

Step 05

Shot Blasting

High-velocity steel shot blasting clears all mill scale, rust, and surface grease. This creates a clean anchoring profile for the paint layers.

Step 06

Powder Coating

Electrostatic coating line applies an even dry epoxy layer. Thermosetting ovens bake the coat to form a durable finish with high impact resistance and long-lasting anti-corrosion properties.

Production Process

Our Production Workflow

Our industrial processing methods and quality control stages guarantee structure strength.

Steel shearing and blanking machine in operation

Blanking Process

Fitted with precise computer numeric controls to shear heavy structural coil steel into precise blank formats.

High speed mechanical punching press for upright profiles

Upright Punching

Multi-station punching lines stamp precise connection slots along cold-formed upright profiles.

Continuous cold roll forming machine mill

Roll Forming

Multi-stage roll forming lines process profile sheets into highly rigid structural members.

Robotic welding cell assembling steel racking beams

Welding Stage

Welding stations utilize precise fixtures and active gas shield setups to form strong connections.

Shot blasting machine surface treatment for rust removal

Shot Blasting

Mechanical cleaning systems strip oxide and surface rust to prepare metal profiles for painting.

Electrostatic powder coating applicator booth

Powder Coating

High-voltage powder coating plants cure a thick scratch-resistant paint film on every rack surface.

Plant Inventory

Equipped with Advanced Manufacturing Machinery

Our high-capacity machining equipment guarantees repeatable quality and high production rates.

Automated overhead conveyor powder coating line
Powder Coating Line

Full-length automated overhead line with paint curing chambers for consistent protection.

Heavy-duty shot blasting machine with multi-nozzle setup
Shot Blasting Machine

High-velocity turbine wheel abrasive blaster for efficient oxide scale removal.

Semi-automatic pipe cutting machine for steel tubular profiles
Pipe Cutting Machine

High speed structural steel tubes and pipes cutting machine with deburring head.

High speed mechanical blanking shear machine
Blanking Machine

Precision steel strip coil feeder and high speed shears for optimal layout planning.

Precision automatic welding machine gantry setup
Automatic Welder

Multi-head automatic welding gantry for structural shelf beam welding.

Heavy tonnage progressive die mechanical punch press
Punch Press

High tonnage mechanical punch presses running heavy duty steel strip dies.

Cold roll forming mill production line
Rolling Line

Multi-roller cold profiles forming mill with flying punch cuts.

Industrial gas metal arc welding station
Welding Machine

Heavy-duty MIG/MAG welding station for complex structure customization.

Industrial painting line showing baking oven exit
Large-Scale Spray Line

Conveyor-driven liquid and powder paint booth with automatic recovery system.

6-axis robotic welding arm for precise steel fabrication
Robot Welder

6-axis robotic arm stations running gas-shielded arc processes.

Foshan FlexiRack R&D engineering robotic system testing
Engineering Leadership

Custom-Engineered Systems for Heavy Applications

Supported by 45 dedicated R&D engineers, FlexiRack offers full-spectrum custom engineering. We develop racking profiles designed for special storage configurations and complex site environments.

Our design capacity includes:

  • [+] Seismic Calculations: Racks calculated according to regional ground motion levels to prevent collapsing.
  • [+] High Capacity Tolerance: Beams and connectors configured to prevent deformation under uneven load states.
  • [+] ASRS Automation Integration: High precision fabrication limits to interface with automated cranes and shuttle vehicles.
Strict Audits

Verified Durability Through Testing

Our components are tested to meet ISO9001 and CE requirements, ensuring long-term field safety.

ISO9001:2015 Standards

Our manufacturing processes, from steel supply chain monitoring to finished goods packaging, follow strict ISO quality standards.

CE Certification

Compliance with European EN standards ensures all exported pallet racking meets the strict mechanical load-bearing capacity requirements.

Ultrasonic Flaw Detection

Non-destructive test techniques verify critical structural welds, ensuring maximum structural integrity at high load joints.

Dynamic Load Testing

Simulation platforms apply dynamic stresses to verify structural safety factor calculations and evaluate deflection limits under continuous mechanical handling loads.

35 QA Specialists

Our dedicated QA team monitors every stage of the manufacturing process, from raw materials testing to final package inspection, ensuring zero-defect shipping.

Case Studies

Reliable Logistics Infrastructure Worldwide

See how our industrial systems perform in key export markets.

"FlexiRack engineered a custom high-bay ASRS racking layout that fit our automated shuttle tolerances. The powder coat layer remains scratch-free even under intense forklift traffic."


Logistics Operations Lead

North American 3PL Distributor

"The seismic certification of their frames was critical for our facility. The dynamic load testing results they shared gave our safety audit team full confidence in their storage solutions."


Compliance Director

European Fulfillment Network

"We have purchased from FlexiRack for over 4 years. Their custom engineering team makes structural adjustments fast. Production speed and container loading organization are top tier."


Supply Chain Manager

Southeast Asian E-Commerce Hub
Connect With Us

Ready to Optimize Your Storage Infrastructure?

Contact our team of R&D engineers to receive structural safety calculations, cost estimations, and layout design services.